Nội dung toàn văn Decision 28/2004/QD-BKHCN method for determination of domestic content of cars
MINISTRY OF SCIENCE AND TECHNOLOGY | SOCIALIST REPUBLIC OF VIETNAM |
No. 28/2004/QD-BKHCN | Hanoi, October 01, 2004 |
DECISION
METHOD FOR DETERMINATION OF DOMESTIC CONTENT OF CARS
(Amended under Decision No. 389/BKHCN-VP dated March 02, 2005 of the Minister of Science and Technology).
THE MINISTER OF SCIENCE AND TECHNOLOGY
Pursuant to Ordinance on Goods quality 1999;
Pursuant to the Government's Decree No. 54/2003/ND-CP dated May 19, 2003 defining functions, tasks, entitlements and organizational structure of the Ministry of Science and Technology; the Government's Decree No. 28/2004/ND-CP dated January 16, 2004 on amendments of Decree No 54/2003/ND-CP;
Pursuant to the Prime Minister’s Decision No. 175/2002/QD-TTg dated December 03, 2002 approving the strategy for development of Vietnam’s automobile industry by 2010 and the orientation towards 2020;
Pursuant to the Prime Minister’s Notice No. 82/TB-VPCP dated June 16, 2003, Official Dispatch No. 4659/VPCP-KG dated September 24, 2003, Notice No. 63/TB-VPCP dated April 02, 2004 and Official Dispatch No. 2943/VPCP-KG dated June 11, 2004 of Office of the Government;
At the request of Director of Directorate for Standards, Metrology and Quality and Director of the Legal Department,
DECIDES:
Article 1. This Decision provides for determination of domestic contents of cars, grades of components and responsibilities of relevant agencies for determination of domestic contents of cars.
Article 2. Definitions
For the purpose of this Decision, the terms below are construed as follows:
1. Component means a component, a group of components that form a complete car.
2. Domestic component means a component that is manufactured domestically to substitute imported ones.
3. Domestic content of a car means the total grade of domestic components on a scale from 1 - 100.
Article 3. Domestic content of each type of components depends on its grade specified in Appendix 1 through 4 enclosed herewith.
Article 4. Domestic contents of each Stage:
For common cars (passenger cars and cargo cars specified in TCVN 7271:2003): 40% by 2005, 45% by 2006, 50% by 2007, 55% by 2008 and 60% by 2010.
For engines: 30% by 2005, 50% by 2006, 40% by 2007, 45% by 2008 and 50% by 2010; for gearboxes: 65% by 2005, 70% by 2006, 75% by 2007, 80% by 2008, 85% by 2009 and 90% by 2010.
2. For special-purpose cars (specified in 3.3 of TCVN 7271:2008): 40% by 2005, 45% by 2006, 50% by 2007, 55% by 2008 and 60% by 2010.
3. For high-grade tourist cars manufactured by joint ventures (specified in 3.1.1 of TCVN 7271: 2003): 20-25% by 2005, 30-35% by 2007 and 40-45% by 2010.
For high-grade buses: 20% by 2005, 30% by 2007 and 35-40% by 2010.
Article 5. Determination of domestic content
1. The Ministry of Science and Technology shall consider issuing certificates of domestic contents declared and registered by enterprises according to Appendix 1 through 4 enclosed herewith.
The Ministry of Science and Technology shall establish interdisciplinary inspectorates to inspect domestic contents of cars.
2. Auto parts purchased by a manufacturer from another domestic manufacturer shall be graded similarly to those manufactured by the former itself.
3. Imported semi-finished components for further processing shall be graded according to their added value.
4. Auto parts purchased from importers are not considered domestic components.
5. Any enterprise that commits violations or declares untruthful domestic content shall be dealt with in accordance with law.
Article 6. This Decision replaces Decision No. 20/2003/QD-BKHCN dated July 31, 2003 of the Minister of Science and Technology and comes into force after 15 days from the day on which it is published on Official Gazette.
Article 7. Director of the Directorate for Standards, Metrology, and Quality, Director of Technology Assessment Department, Director of Science and Technology Departments of technological authorities, Directors of the Legal Department, Chief of Office, relevant organizations and individuals are responsible for the implementation of this Decision./.
| PP MINISTER |
APPENDIX 1
GRADES OF MAIN COMPONENTS OF CARS FOR THE TRANSPORT OF AT LEAST 10 PEOPLE (HEADING 8702)
(Promulgated together with Decision No. 28/2004/QD-BKHCN dated October 01, 2004 of the Minister of Science and Technology).
No. | Main assemblies | Highest grade | Appendix |
1 | Body, chassis, relevant assemblies, paintwork, welding work | 32.5 |
|
1.1 | Body, chassis and relevant assemblies | 23.5 | Appendix 1.1 |
1.2 | Paintwork and welding work of body and chassis | 9 | Appendix 1.2 |
2 | Engine – Clutch - Gearbox | 26 |
|
2.1 | Engine | 19 | Appendix 2.1 |
2.2 | Clutch | 2 | Appendix 2.2 |
2.3 | Gearbox | 5 | Appendix 2.8 |
3 | Transmission system | 12 |
|
3.1 | Front axle | 3 | Appendix 3.1 |
3.2 | Rear axle | 5 | Appendix 3.2 |
3.3 | Propeller shaft assembly | 2 | Appendix 3.3 |
3.4 | Inner tube, tire, rim | 2 | Appendix 3 4 |
4 | Braking system | 3 | Appendix 4 |
5 | Suspension system | 4 | Appendix 5 |
6 | Steering system | 4 | Appendix 6 |
7 | Electrical system | 4 | Appendix 7 |
8 | Interiors | 10 | Appendix 8 |
9 | Other assemblies | 1.5 | Appendix 9 |
10 | Assembly process | 3 | Appendix 10 |
Total | 100 |
|
APPENDIX 1.1
BODY, CHASSIS AND RELEVANT ASSEMBLIES
No. | Name | Unit | Quantity in 01 car | Grade |
1 | Frame | pcs | 1 | 5.00 |
2 | Front bumper | pcs | 1 | 0.50 |
3 | Rear bumper | pcs | 1 | 0.30 |
4 | Chassis | Set/vehicle | 1 | 5.50 |
5 | Hood | pcs | 1 | 1.30 |
6 | Tailgate | pcs | 1 | 1.00 |
7 | Roof | pcs | 1 | 1.80 |
8 | Vent | pcs | Varying | 0.50 |
9 | Right rocker panel | set | 1 | 1.90 |
10 | Left rocker panel | set | 1 | 1.90 |
11 | Tailgate or cargo bracket in the car | set | 1 | 0.60 |
12 | Driver door | pcs | Varying | 0.90 |
13 | Passenger door | pcs | Varying | 1.80 |
14 | Rear door | pcs | Varying | 0.30 |
15 | Other components |
|
| 0.20 |
Total | 23.50 |
APPENDIX 1.2
PAINTWORK AND WELDING WORK OF BODY AND CHASSIS
No. | Name | Unit | Quantity in 01 car | Grade |
1 | Paintwork of body and chassis |
|
| 5.00 |
2 | Welding of body and chassis |
|
| 4.00 |
Total | 9.00 |
APPENDIX 2.1
MAIN COMPONENTS OF ENGINE
No. | Name | Unit | Quantity in 01 car | Grade |
1 | Engine body | pcs | 1 | 3.50 |
2 | Head covers + head gasket | assembly | 1 | 1.00 |
3 | Piston + piston ring | assembly | Varying | 0.50 |
4 | Cylinder liner (if any) | assembly | 1 | 0.40 |
5 | Crankshaft | pcs | 1 | 1.50 |
6 | Crankshaft bearing | pcs | Varying | 0.20 |
7 | Crank + ring | pcs | Varying | 0.40 |
8 | Flywheel + ring gear | pcs | 1 | 0.70 |
9 | Radiator + pipework and valves | pcs | 1 | 1.50 |
10 | Water pump | pcs | 1 | 0.50 |
11 | Oil pump | pcs | 1 | 0.50 |
12 | Oil filter | pcs | 1 | 0.25 |
13 | Micro oil filter | pcs | 1 | 0.50 |
14 | Oil pipes | assembly | 1 | 0.25 |
15 | Cam shaft | pcs | Varying | 1.00 |
16 | Cam shaft ring | pcs | Varying | 0.25 |
17 | Cams, pushrods, rockers | assembly | Varying | 0.50 |
18 | Valves, pipes, springs | assembly | Varying | 0.50 |
19 | Catalytic converter | pcs | 1 | 0.50 |
20 | Fuel injection pipe assembly | pcs | 1 | 0.125 |
21 | Exhaust pipe assembly | pcs | 1 | 0.125 |
22 | Fuel tank | pcs | 1 | 0.10 |
23 | Water separator (primary) | pcs | 1 | 0.25 |
24 | Water separator (secondary) | pcs | 1 | 0.40 |
25 | Fuel pump | pcs | 1 | 0 ,75 |
26 | Carburetor (high-pressure pump) | pcs | 1 | 1.75 |
27 | Spark plug (fuel injector) | pcs | Varying | 0.25 |
28 | Connecting pipes | assembly | 1 | 0.25 |
29 | Pulleys + belts | assembly | 1 | 0.25 |
30 | Other components | assembly |
| 0.3 |
Total | 19.00 |
APPENDIX 2.2
MAIN COMPONENTS OF CLUTCH
No. | Name | Unit | Quantity in 01 car | Grade |
1 | Clutch housing | pcs | 1 | 0.25 |
2 | Friction disc | assembly | 1 | 0.625 |
3 | Plain plate, springs, rivets | assembly | 1 | 0.75 |
4 | Clutch transmission system (pedal, crank, throw-out lever) | assembly | 1 | 0.125 |
5 | Pressure plate | pcs | 1 | 0.25 |
6 | Shock absorption springs and diaphragm spring | pcs | 1 | 0.125 |
7 | Other components |
|
| 0.25 |
Total | 2.00 |
APPENDIX 2.3
MAIN COMPONENTS OF GEARBOX ASSEMBLY
No. | Name | Unit | Quantity in 01 car | Grade |
1 | Gearbox housing (main gearbox, auxiliary gearbox, transfer case) | pcs | Varying | 1.50 |
2 | Gearbox cover | pcs | Varying | 0.50 |
3 | Transmission control assembly (positioning mechanism, braking mechanism, gearshift lever, etc.) | assembly | 1 | 0.50 |
4 | Gears | assembly | 1 | 1.10 |
5 | Gearbox shaft assembly (input shaft, layshaft, output shaft, reverse shaft, etc.) | assembly | 1 | 1.10 |
6 | Ball bearings, washers, shaft seals | assembly | 1 | 0.20 |
7 | Other components |
|
| 0.10 |
Total | 5.00 |
APPENDIX 3.1
MAIN COMPONENTS OF FRONT AXLE ASSEMBLY
No. | Name | Unit | Quantity in 01 car | Grade |
1 | Front axle | set | 1 | 2.25 |
2 | Front brake hubs (left/right) | set | 2 | 0.5 |
3 | Other components |
|
| 0.25 |
Total | 3.00 |
APPENDIX 3.2
MAIN COMPONENTS OF REAR AXLE ASSEMBLY
No. | Name | Unit | Quantity in 01 car | Grade |
1 | Rear axle housing | set | 1 | 1.75 |
2 | Drivetrain, differential | set | 2 | 1.75 |
3 | Side shaft | set | 1 | 0.75 |
4 | Rear brake hubs (left/right) | set | 2 | 0.50 |
5 | Other components |
|
| 0.25 |
Total | 5.00 |
APPENDIX 3.3
MAIN COMPONENTS OF PROPELLER SHAFT ASSEMBLY
No. | Name | Unit | Quantity in 01 car | Grade |
1 | Front propeller shaft | set | 1 | 0.60 |
2 | Journal + bearings | set | 1 | 0.30 |
3 | Rear propeller shaft | set | 1 | 0.80 |
4 | Bearing shafts | set | 1 | 0.20 |
5 | Other components |
|
| 0.10 |
Total | 2.00 |
APPENDIX 3.4
MAIN COMPONENTS OF TIRES, INNER TUBES, RIMS
No. | Name | Unit | Quantity in 01 car | Grade |
1 | Rims | set | 5-7 | 0.90 |
2 | Inner tube, tire, rim tapes | set | 5-7 | 0.90 |
3 | Other components | set |
| 0.20 |
Total | 2.00 |
APPENDIX 4
MAIN COMPONENTS OF BRAKING SYSTEM
No. | Name | Unit | Quantity in 01 car | Grade |
1 | Air compressor | pcs | 1 | 0.50 |
2 | Brake chamber (or hydraulic cylinder) | pcs | 4 | 0.70 |
3 | Air tank | pcs | 1 | 0.30 |
4 | Pipes and valves | set | 1 | 0.40 |
5 | Brake pedal | pcs | 1 | 0.10 |
6 | Brake pads and brake shoes | set | 4 | 0.50 |
7 | Handbrake | pcs | 1 | 0.20 |
8 | Other components |
|
| 0.30 |
Total | 3.00 |
APPENDIX 5
MAIN COMPONENTS OF SUSPENSION SYSTEM
No. | Name | Unit | Quantity in 01 car | Grade |
1 | Leaf springs (main/auxiliary/front/rear) | Set/pcs | 4 | 2.30 |
2 | Spring eye | pcs | 8 | 0.10 |
3 | Spring hanger | pcs | 4 | 0.10 |
4 | Spring bolt | pcs | 4 | 0.10 |
5 | Spring shackle | pcs | 4 | 0.10 |
6 | Shock absorber | pcs | 4 | 0.90 |
7 | Shock absorber support | pcs | 4 | 0.10 |
8 | Other components |
|
| 0.30 |
Total | 4.00 |
APPENDIX 6
MAIN COMPONENTS OF STEERING SYSTEM
No. | Name | Unit | Quantity in 01 car | Grade |
1 | Steering wheel | pcs | 1 | 0.30 |
2 | Steering column | pcs | 1 | 0.70 |
3 | Steering gear, including steering assist system (if any) | pcs | 1 | 2.00 |
4 | Pitman arm | set | 1 | 0.20 |
5 | Drag link | set | 1 | 0.10 |
6 | Drag link support | set | 1 | 0.10 |
7 | Steering arms and rods | set | 1 | 0 40 |
8 | Other components |
|
| 0.20 |
Total | 4.00 |
APPENDIX 7
MAIN COMPONENTS OF ELECTRICAL SYSTEM
No. | Name | Unit | Quantity in 01 car | Grade |
1 | Battery | pcs | 2 | 0.20 |
2 | Electrical wires | set/vehicle | 1 | 0.25 |
3 | Low beam and high beam headlights | Set/pcs | 2 | 0.50 |
4 | Tail lights | Set/pcs | 2 | 0.25 |
5 | Turn signals | Set/pcs | 4 | 0.15 |
6 | Interior lights | Set/pcs | Varying | 0.25 |
7 | Stop button | pcs | Varying | 0.10 |
8 | Wiper | Set/pcs | 2 | 0.65 |
9 | Electric clock | pcs | Varying | 0.10 |
10 | Generator and electric starter | set | 1 | 0.50 |
11 | Meters | set/vehicle | Varying | 0.80 |
12 | Other components |
|
| 0.25 |
Total | 4.00 |
APPENDIX 8
MAIN COMPONENTS OF INTERIORS
No. | Name | Unit | Quantity in 01 car | Grade |
1 | Window frame | set | 1 | 0.30 |
2 | Window glass | set | 1 | 0.50 |
3 | Glass run channel | set | 1 | 0.10 |
4 | Driver side window glass | pcs | 1 | 0.15 |
5 | Driver glass run channel | pcs | 1 | 0.01 |
6 | Front glass run channel | pcs | 1 | 0.15 |
7 | Windshield | pcs | 1 | 1.03 |
8 | Rear window | pcs | 1 | 0.50 |
9 | Rear glass run channel | pcs | 1 | 0.10 |
10 | Mirrors (side, rear, interior) | set/vehicle | 1 | 0.20 |
11 | Door locks and window controllers | set/vehicle | 1 | 0.15 |
12 | Car floor | set/vehicle | 1 | 0.50 |
13 | Car floor mat | set/vehicle | 1 | 0.20 |
1 4 | Interior lining materials | set/vehicle | 1 | 1.00 |
15 | Noise isolating and anti-vibration materials | set/vehicle | 1 | 0.10 |
16 | Handles + stands | set/vehicle | 1 | 0.10 |
17 | Automatic power door locks | set | Varying | 0.20 |
18 | Radio cassette + speakers + microphone | set/vehicle | Varying | 0.45 |
19 | Dashboard | set/vehicle | Varying | 0.45 |
20 | Driver’s seat | pcs | 1 | 0.20 |
21 | Passenger’s seat | pcs | Varying | 0.03 |
22 | A/C compressor | pcs | 1 | 1.50 |
23 | A/C condenser | pcs | 1 | 0.70 |
24 | Evaporator | pcs | 1 | 0.60 |
25 | Pipework | pcs | 1 | 0.60 |
26 | Other components |
|
| 0.18 |
Total | 10.00 |
APPENDIX 9
OTHER COMPONENTS
No. | Name | Unit | Quantity in 01 car | Grade |
1 | First aid kit and fire safety equipment | pcs | 1 | 0.50 |
2 | Car tool kit | pcs | 1 | 0.50 |
3 | Other components | pcs |
| 0.50 |
Total | 1.60 |
APPENDIX 10
ASSEMBLY PROCESS
No. | Name | Unit | Quantity in 01 car | Grade |
1 | Assembly line |
|
| 3.00 |
Total | 3.00 |
APPENDIX 2
GRADES OF MAIN ASSEMBLIES OF CARS FOR THE TRANSPORT OF … PEOPLE (HEADING 8703)
(Promulgated together with Decision No. 28/2004/QD-BKHCN dated October 01, 2004 of the Minister of Science and Technology).
No. | Main assemblies | Highest grade | Appendix |
1 | Body, chassis, relevant assemblies, paintwork, welding work of body and chassis | 32 | |
1.1 | Body, chassis and relevant assemblies | 23 | Appendix 1.1 |
1.2 | Paintwork and welding work of body and chassis | 9 | Appendix 1.2 |
2 | Engine, clutch, gearbox | 27 |
|
2.1 | Engine | 20 | Appendix 2.1 |
2.2 | Clutch | 2 | Appendix 2.2 |
2.3 | Gearbox | 5 | Appendix 2.3 |
3 | Transmission system | 14 |
|
3.1 | Front axle | 4 | Appendix 3.1 |
3.2 | Rear axle | 6 | Appendix 3.2 |
3.3 | Propeller shaft | 2 | Appendix 3.3 |
3.4 | Inner tube, tire, rim | 2 | Appendix 3.4 |
4 | Braking system | 3.5 | Appendix 4 |
5 | Suspension system | 3 | Appendix 5 |
6 | Steering system | 4 | Appendix 6 |
7 | Electrical system | 5 | Appendix 7 |
8 | Interiors | 7 | Appendix 8 |
9 | Other assemblies | 1.5 | Appendix 9 |
10 | Assembly process | 3 | Appendix 10 |
Total | 100 |
|
APPENDIX 1.1
BODY, CHASSIS AND RELEVANT ASSEMBLIES
No. | Name | Unit | Quantity in 1 car | Grade |
1 | Head assembly: | assembly | 1 |
|
1.1 | Engine compartment | pcs | 1 | 0.50 |
1.2 | Grille | pcs | 1 | 0.25 |
1.3 | Hood | pcs | 1 | 0.25 |
1.4 | Control panel | pcs | 1 | 0.35 |
1.5 | Partition | pcs | 1 | 0.15 |
1.6 | Fender | pcs | 2 | 0.35 |
1.7 | Front bumper | pcs | 1 | 0.15 |
2 | Tail assembly: | assembly | 1 |
|
2.1 | Trunk | pcs | 1 | 0.85 |
2.2 | Partition (if any) | pcs | 1 | 0.15 |
2.3 | Trunk lid | pcs | 1 | 0.25 |
2.4 | Tailgate | pcs | 1 | 0.25 |
2.5 | Fender | pcs | 2 | 0.35 |
2.6 | Rear bumper | pcs | 1 | 0.15 |
3 | Roof | pcs | 1 | 1.00 |
4 | Floor: | pcs | 1 |
|
4.1 | Front floor | pcs | 1 | 0.75 |
4.2 | Body under | pcs | 1 | 0.50 |
4.3 | Rear floor | pcs | 1 | 0.75 |
5 | Left body assembly | pcs | 1 | 3.00 |
6 | Right body assembly | pcs | 1 | 3.00 |
7 | Frame and relevant parts | pcs | 1 | 3.50 |
8 | Doors: | set | 1 |
|
8.1 | Left doors | pcs | 2 | 1.75 |
8.2 | Right doors | pcs | 2 | 1.75 |
8.3 | Rear doors (if any) | pcs | 1 | 0.50 |
9 | Glasses: |
|
|
|
9.1 | Windshield | pcs | 1 | 1.50 |
9. | Side and rear window glasses | pcs | Varying | 0.50 |
10 | Other components (glass run channels, washers, locks, etc.) |
|
| 0.50 |
Total | 23.00 |
APPENDIX 1.2
PAINTWORK AND WELDING WORK OF BODY AND CHASSIS
No. | Name | Unit | Quantity in 1 car | Grade |
1 | Paintwork of body and chassis |
|
| 5.00 |
2 | Welding of body and chassis |
|
| 4.00 |
Total | 9.00 |
APPENDIX 2.1
MAIN COMPONENTS OF ENGINE
No. | Name | Unit | Quantity in 1 car | Grade |
1 | Engine body | pcs | 1 | 3.500 |
2 | Head covers + head gasket | assembly | 1 | 1.000 |
3 | Piston + piston ring | assembly | Varying | 0.500 |
4 | Cylinder liner (if any) | assembly | 1 | 0.400 |
5 | Crankshaft | pcs | 1 | 1.800 |
6 | Crankshaft bearing | pcs | Varying | 0.200 |
7 | Crank + ring | pcs | Varying | 0.400 |
8 | Flywheel + ring gear | pcs | 1 | 0.700 |
9 | Radiator + pipework and valves | pcs | 1 | 1.500 |
10 | Water pump | pcs | 1 | 0.750 |
11 | Oil pump | pcs | 1 | 0.750 |
12 | Oil filter | pcs | 1 | 0.250 |
13 | Micro oil filter | pcs | 1 | 0.500 |
14 | Oil pipes | assembly | 1 | 0.250 |
15 | Cam shaft | pcs | Varying | 1.300 |
16 | Cam shaft ring | pcs | Varying | 0.250 |
17 | Cams, pushrods, rockers | assembly | Varying | 0.500 |
18 | Valves, pipes, springs | assembly | Varying | 0.500 |
19 | Catalytic converter | pcs | 1 | 0.500 |
20 | Fuel injection pipe assembly | pcs | 1 | 0.125 |
21 | Exhaust pipe assembly | pcs | 1 | 0.125 |
22 | Fuel tank | pcs | 1 | 0.100 |
23 | Water separator (primary) | pcs | 1 | 0.250 |
24 | Water separator (secondary) | pcs | 1 | 0.400 |
25 | Fuel pump | pcs | 1 | 0.750 |
26 | Carburetor (high-pressure pump) | pcs | 1 | 1.750 |
27 | Spark plug (fuel injector) | pcs | Varying | 0.250 |
28 | Connecting pipes | assembly | 1 | 0.250 |
29 | Pulleys + belts | assembly | 1 | 0.250 |
30 | Other components |
|
| 0.200 |
Total | 20.000 |
APPENDIX 2.2
MAIN COMPONENTS OF CLUTCH
No. | Name | Unit | Quantity in 1 car | Grade |
1 | Clutch housing | pcs |
| 0.250 |
2 | Friction disc | pcs |
| 0.625 |
3 | Plain plate, springs, rivets | assembly |
| 0.375 |
4 | Clutch transmission system (pedal, crank, throw-out lever, etc.) | assembly |
| 0.125 |
5 | Pressure plate | pcs |
| 0.250 |
6 | Shock absorption springs and diaphragm spring | pcs |
| 0.125 |
7 | Other components |
|
| 0.250 |
Total | 2.000 |
APPENDIX 2.3
MAIN COMPONENTS OF GEARBOX ASSEMBLY
No. | Name | Unit | Quantity in 1 car | Grade |
1 | Gearbox housing (main gearbox, auxiliary gearbox, transfer case) | pcs | Varying | 1.25 |
2 | Gearbox cover | pcs | Varying | 0 25 |
3 | Transmission control assembly (positioning mechanism, braking mechanism, gearshift lever, etc.) | assembly | 1 | 0 50 |
4 | Gears | assembly | 1 | 1.25 |
5 | Gearbox shaft assembly (input shaft, layshaft, output shaft, reverse shaft) | assembly | 1 | 1.25 |
6 | Ball bearings, washers, shaft seals | assembly | 1 | 0.25 |
7 | Other components | assembly |
| 0.25 |
Total | 5.00 |
APPENDIX 3.1
MAIN COMPONENTS OF FRONT AXLE ASSEMBLY
No. | Name | Unit | Quantity in 1 car | Grade |
1 | Front axle (including driven front axle) | pcs | 1 | 2.50 |
2 | Front brake hub (left, right) | pcs | 1 | 1.25 |
3 | Other components |
|
| 0.25 |
Total | 4.00 |
APPENDIX 3.2
MAIN COMPONENTS OF REAR AXLE ASSEMBLY
No. | Name | Unit | Quantity in 1 car | Grade |
1 | Rear axle housing | pcs | 1 | 1.50 |
2 | Drivetrain assembly | set | 1 | 1.50 |
3 | Differential | set | 1 | 0.50 |
4 | Side shaft | pcs | 2 | 0.50 |
5 | Rear brake hub (left/right) | pcs | 2 | 1.50 |
6 | Other components |
|
| 0.50 |
Total | 6.00 |
APPENDIX 3.3
MAIN COMPONENTS OF PROPELLER SHAFT ASSEMBLY
No. | Name | Unit | Quantity in 1 car | Grade |
1 | Front propeller shaft | pcs | 1 | 0.55 |
2 | Journal | pcs | 1 | 0.40 |
3 | Rear propeller shaft | pcs | 1 | 0.55 |
4 | Bearing shafts | assembly | Varying | 0.25 |
5 | Other components |
|
| 0.25 |
Total | 2.00 |
APPENDIX 3.4
MAIN COMPONENTS OF TIRES, INNER TUBES, RIMS
No. | Name | Unit | Quantity in 1 car | Grade |
1 | Tire, inner tubes and rim tapes | set | Varying | 1.00 |
2 | Rims and beadlocks | set | Varying | 0.75 |
3 | Other components | set |
| 0.25 |
Total | 2.00 |
APPENDIX 4
MAIN COMPONENTS OF BRAKING SYSTEM
No. | Name | Unit | Quantity in 1 car | Grade |
1 | Air compressor | pcs | 1 | 0.50 |
2 | Brake chamber (or hydraulic cylinder) | pcs | 4 | 0.50 |
3 | Air tank | pcs | 1 | 0.70 |
4 | Pipes and valves | set | 1 | 0.40 |
5 | Brake pedal | pcs | 1 | 0.10 |
6 | Brake pads and brake shoes | set | 4 | 0.50 |
7 | Handbrake | pcs | 1 | 0.30 |
8 | Other components |
|
| 0.50 |
Total |
|
|
| 3.50 |
APPENDIX 5
MAIN COMPONENTS OF SUSPENSION SYSTEM
No. | Name | Unit | Quantity in 1 car | Grade |
1 | Leaf springs (main/auxiliary/front/rear) | set | 4 | 1.0 |
2 | Spring eye | pcs | 8 | 0.1 |
3 | Spring eye | pcs | 8 | 0.1 |
4 | Spring bolt | pcs | 8 | 0.1 |
5 | Spring hanger | pcs | 4 | 0.1 |
6 | Spring shackle | pcs | 4 | 0.1 |
7 | Bolts, rubber pads, etc. | assembly | Varying | 0.1 |
8 | Shock absorbers | set | 1 | 1.0 |
9 | Shock absorber support | pcs | 8 | 0.1 |
10 | Other components |
|
| 0.3 |
Total | 3.00 |
APPENDIX 6
MAIN COMPONENTS OF STEERING SYSTEM
No. | Name | Unit | Quantity in 1 car | Grade |
1 | Steering wheel | pcs | 1 | 0.125 |
2 | Steering column | pcs | 1 | 0.625 |
3 | Steering gear, including steering assist system (if any) | set | 1 | 2.000 |
4 | Pitman arm | pcs | 1 | 0.125 |
5 | Drag link | pcs | 1 | 0.125 |
6 | Drag link support | set | 1 | 0.100 |
7 | Steering arms and rods | set | 1 | 0.750 |
8 | Other components |
|
| 0.150 |
Total | 4.000 |
APPENDIX 7
MAIN COMPONENTS OF ELECTRICAL SYSTEM
No. | Name | Unit | Quantity in 1 car | Grade |
1 | Engine electricity |
|
|
|
1.1 | Battery (including bracket, cover, etc.) | pcs | 1 | 0.125 |
1.2 | Starter motor | pcs | 1 | 0.750 |
1.3 | Generator | pcs | 1 | 0.750 |
1.4 | Ignition system (distributor, relays, spark plugs, ignition leads, etc.) | set | 1 | 0.375 |
2 | Automotive electrical system |
|
|
|
2.1 | Lights (low beam lights, high beam lights, rear lights, plate light, brake lights, turn signals, parking light, interior lights) | set | Varying | 1.25 |
2.2 | Power supply for air conditioning system | assembly | 1 | 0.125 |
2.3 | Power supply for radio | assembly | 1 | 0.125 |
2.4 | Electric honk | pcs | 1 | 0.125 |
2.5 | Wiper | pcs | 2 | 0.125 |
2.6 | Meters on dashboard | set | Varying | 0.750 |
2.7 | Harness with fuse | set | 1 | 0.150 |
2.8 | Electric clock | pcs | Varying | 0.100 |
2.9 | Electric lock | pcs | 1 | 0.125 |
3 | Other components |
|
| 0.125 |
Total | 5.000 |
APPENDIX 8
MAIN COMPONENTS OF INTERIORS
No. | Name | Unit | Quantity in 1 car | Grade |
1 | Ventilation and air conditioning system | System | 1 |
|
1.1 | Air compressor | pcs | 1 | 0.800 |
1.2 | A/C condenser | pcs | 1 | 1.000 |
1.3 | Evaporator | pcs | 1 | 0.800 |
1.4 | Valves | assembly | 1 | 0.125 |
1.5 | Pipework | assembly | 1 | 0.500 |
1.6 | Air filter | pcs | 1 | 0.500 |
1.7 | Fan | pcs | 1 | 0.250 |
2 | Radio + speakers + microphone | assembly | 1 | 1.000 |
3 | Driver’s seat | pcs | 1 | 0.400 |
4 | Passenger’s seats | set | 1 | 0.800 |
5 | Mirrors | set/vehicle | 1 | 0.100 |
6 | Driver glass run channels | set | 1 | 0.125 |
7 | Car floor mat | assembly | 1 | 0.025 |
8 | Interior lining materials + edges | assembly | 1 | 0.125 |
9 | Insulating and anti-vibration materials | assembly | 1 | 0.125 |
10 | Step | pcs | 1 | 0.125 |
11 | Other components |
|
| 0.200 |
Total | 7.000 |
APPENDIX 9
OTHER COMPONENTS
No. | Name | Unit | Quantity in 1 car | Grade |
1 | First aid kit and fire safety equipment | pcs | 1 | 0.50 |
2 | Car tool kit | pcs | 1 | 0.50 0.50 |
3 | Other components |
|
| |
Total | 1.50 |
APPENDIX 10
ASSEMBLY PROCESS
No. | Name | Unit | Quantity in 1 car | Grade |
1 | Assembly process |
|
| 2.50 |
Total | 2.50 |
APPENDIX 3
MAIN ASSEMBLIES OF SPECIAL PURPOSE VEHICLES (8705)
No. | Main assemblies | Highest grade | Appendix |
1 | Cabin, trunk, chassis, paintwork and welding of cabin, trunk and chassis | 24.7 |
|
1.1 | Cabin, trunk, chassis | 19.2 | Appendix 1.1 |
1.2 | Paintwork of cabin, trunk, chassis | 5.5 | Appendix 1.2 |
2 | Engine – Clutch - Gearbox | 38 |
|
2.1 | Engine | 32 | Appendix 2.1 |
2.2 | Clutch | 2.0 | Appendix 2.2 |
2.3 | Gearbox | 4.0 | Appendix 2.3 |
3 | Transmission system | 12 |
|
3.1 | Front axle | 3.0 | Appendix 3.1 |
3.2 | Rear axle | 4.0 | Appendix 3.2 |
3.3 | Propeller shaft assembly | 2.0 | Appendix 3.3 |
3.4 | Inner tube, tire, rim | 3.0 | Appendix 3.4 |
4 | Braking system | 3.3 | Appendix 4 |
5 | Suspension system | 4.0 | Appendix 5 |
6 | Steering system | 5.0 | Appendix 6 |
7 | Electrical system | 9.0 | Appendix 7 |
8 | Other components | 1.5 | Appendix 8 |
9 | Assembly process | 2.5 | Appendix 9 |
Total | 100 |
|
APPENDIX 1.1
MAIN COMPONENTS OF CABIN, TRUNK, CHASSIS
No. | Name | Unit | Quantity in 1 car | Grade |
1 | Cabin |
|
|
|
| - Hood | pcs |
| 0.50 |
| - Calant | pcs |
| 0 50 |
| - Roof | pcs |
| 1.00 |
| - Rear plate | pcs |
| 1.00 |
| - Floor | pcs |
| 0.50 |
| - Doors | set/vehicle |
| 1.00 |
2 | Windshield | pcs |
| 1.00 |
3 | Window glass | pcs |
| 0.50 |
4 | Glass run channels | set/vehicle |
| 1.00 |
5 | Engine compartment cover | pcs |
| 0.05 |
6 | Seat | pcs |
| 0.20 |
7 | Ceiling lining mat | set/vehicle |
| 0.20 |
8 | Mirror | pcs |
| 0.25 |
9 | Trunk (complete) | set/vehicle |
| 5.00 |
10 | chassis | pcs |
| 5.00 |
11 | Other components |
|
| 1.5 |
Total | 19.20 |
APPENDIX 1.2
PAINTWORK AND WELDING OF CABIN, TRUNK, CHASSIS
No. | Name | Unit | Quantity in 1 car | Grade |
1 | Paintwork of cabin, trunk, chassis |
|
| 3 |
2 | Welding of cabin, trunk, chassis |
|
| 2.50 |
Total |
|
|
| 5.50 |
APPENDIX 2.1
MAIN COMPONENTS OF ENGINE ASSEMBLY
No. | Name | Unit | Quantity in 1 car | Grade |
1 | Engine block | pcs | 1 | 5.00 |
2 | Head covers + head gasket | set/vehicle | 1(2) | 1.65 |
3 | Piston + piston ring | set/vehicle | 1 | 0.80 |
4 | Crankshaft | pcs | 1 | 2.00 |
5 | Cylinder liner (if any) | set/vehicle | 1 | 0.50 |
6 | Crankshaft bearing | pcs | Varying | 0.10 |
7 | Crankshaft and crank rings | set/vehicle | 1 | 1.50 |
8 | Flywheel | pcs | 1 | 0.40 |
9 | Flywheel ring gear | pcs | 1 | 0.50 |
10 | Radiator + pipework and valves | pcs | 1 | 2.00 |
11 | Oil pump | pcs | 1 | 1.00 |
12 | Oil filter | pcs | 1 | 0.20 |
13 | Micro oil filter | pcs | 1 | 0.30 |
14 | Water separator (primary) | pcs | 1 | 0.20 |
15 | Water separator (secondary) | pcs | 1 | 0.30 |
16 | Oil pipes | assembly | 1 | 0.25 |
17 | Cam shaft | pcs | 1 | 1.50 |
18 | Cam shaft ring | pcs | Varying | 0.25 |
19 | Cams, pushrods, rockers | assembly | Varying | 1.20 |
20 | Crank | set/vehicle | 1 | 1.80 |
21 | Valves, pipes, springs | set/vehicle | Varying | 2.50 |
22 | Catalytic converter | pcs | 1 | 0.50 |
23 | Fuel injection pipe assembly | pcs | 1 | 0.125 |
24 | Exhaust pipe assembly | pcs | 1 | 0.125 |
25 | Fuel tank | pcs | 1 | 0.10 |
26 | Fuel pump | pcs | 1 | 0.75 |
27 | Carburetor/high-pressure pump | pcs | 1 | 3.00 |
28 | Spark plug (fuel injector) | pcs | Varying | 1.25 |
29 | Connecting pipes | assembly | 1 | 0.25 |
30 | Pulleys + belts | assembly | 1 | 0.25 |
31 | Exhaust pipe + muffler | pcs | 1 | 0.20 |
32 | Other components |
|
| 1.50 |
Total | 32.00 |
APPENDIX 2.2
MAIN COMPONENTS OF CLUTCH
No. | Name | Unit | Quantity in 1 car | Grade |
1 | Clutch housing | pcs |
| 0.25 |
2 | Friction disc | set/vehicle |
| 0.50 |
3 | Plain plate, springs, rivets | set/vehicle |
| 0.30 |
4 | Clutch transmission system (pedal, crank, throw-out lever) | assembly |
| 0.30 |
5 | Pressure plate | pcs |
| 0.20 |
6 | Shock absorption springs and diaphragm spring | pcs |
| 0.25 |
7 | Other components |
|
| 0.20 |
Total | 2.00 |
APPENDIX 2.3
MAIN COMPONENTS OF GEARBOX
No. | Name | Unit | Quantity in 1 car | Grade |
1 | Gearbox housing (main gearbox, auxiliary gearbox, transfer case, etc.) | pcs |
| 1 ,00 |
2 | Gearbox cover | pcs |
| 0.25 |
3 | Transmission control assembly (positioning mechanism, braking mechanism, gearshift lever, etc.) | assembly |
| 0.70 |
4 | Gears | assembly |
| 0.70 |
5 | Gearbox shaft assembly (input shaft, layshaft, output shaft, reverse shaft, etc.) | assembly |
| 1.10 |
6 | Ball bearings, washers, shaft seals | assembly |
| 0.10 |
7 | Other components |
|
| 0.15 |
Total | 4.00 |
APPENDIX 3.1
MAIN COMPONENTS OF FRONT AXLE ASSEMBLY
No. | Name | Unit | Quantity in 1 car | Grade |
1 | Front axle | set |
| 2.30 |
2 | Front brake hubs (left/right) | set |
| 0.60 |
3 | Other components |
|
| 0.10 |
Total | 3.00 |
APPENDIX 3.2
MAIN COMPONENTS OF REAR AXLE ASSEMBLY
No. | Name | Unit | Quantity in 1 car | Grade |
1 | Rear axle housing | set | 1 | 0.70 |
2 | Drivetrain | set | 1 | 1.50 |
3 | Differential | set | 1 | 0.50 |
4 | Side shaft | set | 2 | 0.50 |
5 | Rear brake hubs (left/right) | set | 2 | 0.60 |
6 | Other components |
|
| 0.20 |
Total | 4.00 |
APPENDIX 3.3
MAIN COMPONENTS OF PROPELLER SHAFT ASSEMBLY
No. | Name | Unit | Quantity in 1 car | Grade |
1 | Front propeller shaft | pcs | 1 | 0.75 |
2 | Rear propeller shaft | pcs | 1 | 0.75 |
3 4 | Joints and supports Other components | assembly |
| 0.30 0.20 |
Total | 2.00 |
APPENDIX 3.4
MAIN COMPONENTS OF TIRES, INNER TUBES, RIMS
No. | Name | Unit | Quantity in 1 car | Grade |
1 | Inner tube, tire, rim tapes | set/vehicle |
| 1.25 |
2 | Rims and beadlocks | set/vehicle |
| 1.25 |
3 | Other components |
|
| 0.50 |
Total | 3.00 |
APPENDIX 4
MAIN COMPONENTS OF BRAKING SYSTEM
No. | Name | Unit | Quantity in 1 car | Grade |
1 | Air compressor | pcs | 1 | 0.50 |
2 | Brake chamber (or hydraulic cylinder) | set/vehicle | 4 | 0.50 |
3 | Air tank | set/vehicle | 1 | 0.50 |
4 | Pipes and valves | set/vehicle | 1 | 0.20 |
5 | Brake pedal, transmission | set/vehicle | 1 | 0.10 |
6 | Brake pads | set/vehicle | 1 | 0.50 |
7 | Brake shoes | set/vehicle | 4 | 0.50 |
8 | Handbrake | pcs | 1 | 0.20 |
9 | Other components |
|
| 0.30 |
Total | 3.30 |
APPENDIX 5
MAIN COMPONENTS OF SUSPENSION SYSTEM
No. | Name | Unit | Quantity in 1 car | Grade |
1 | Leaf springs (main/auxiliary/front/rear) | set/vehicle | 4 | 1.90 |
2 | Spring eye | pcs | 8 | 0.20 |
3 | Spring hanger | pcs | 4 | 0.20 |
4 | Spring bolt | pcs | 4 | 0.20 |
5 | Spring shackle | pcs | 4 | 0.20 |
6 | Shock absorber | set/vehicle | 4 | 1.00 |
7 | Shock absorber support | pcs | 4 | 0.20 |
8 | Other components |
|
| 0.10 |
Total | 4.00 |
APPENDIX 6
MAIN COMPONENTS OF STEERING SYSTEM
No. | Name | Unit | Quantity in 1 car | Grade |
1 | Steering wheel | pcs |
| 0.50 |
2 | Steering column | pcs |
| 0.20 |
3 | Steering gear, including steering assist system (if any) | pcs |
| 3.00 |
4 | Pitman arm |
|
| 0.25 |
5 | Steering arms and rods | pcs |
| 0.50 |
6 | Drag link | set |
| 0.25 |
7 | Drag link support | set |
| 0.10 |
8 | Other components |
|
| 0.20 |
Total | 5.00 |
APPENDIX 7
MAIN COMPONENTS OF ELECTRICAL SYSTEM
No. | Name | Unit | Quantity in 1 car | Grade |
1 | Battery | set/vehicle | 1 | 0.70 |
2 | Starter | pcs | 1 | 1.50 |
3 | Generator | pcs | 1 | 1.00 |
4 | Ignition system (distributor, relays, spark plugs, ignition leads, etc.) | set | 1 | 0.70 |
5 | Low beam light, high beam light | pcs | 2 | 0.70 |
6 | For light, turn signals | set/vehicle | 1 | 0.50 |
9 | Electrical wires | set/vehicle | 1 | 0.50 |
10 | Electric honk | pcs | 1 | 0.60 |
11 | Meters | pcs | 1 | 0.50 |
12 | Switch | set | 1 | 0.50 |
13 | Electric wiper | pcs | 2 | 0.50 |
14 | Radio cassette | pcs | 1 | 1.00 |
15 | Other components |
|
| 0.30 |
Total | 9.00 |
APPENDIX 8
OTHER COMPONENTS
No. | Name | Unit | Quantity in 1 car | Grade |
1 | First aid kit and fire safety equipment | pcs | 1 | 0.50 |
2 | Car tool kit | pcs | 1 | 0.50 |
3 | Other components |
|
| 0.50 |
Total | 1.50 |
APPENDIX 9
ASSEMBLY PROCESS
No. | Name | Unit | Quantity in 1 car | Grade |
1 | Assembly process |
|
| 2.50 |
Total | 2.50 |
APPENDIX 4
MAIN ASSEMBLIES OF SPECIAL PURPOSE VEHICLES (8705)
(except for those for the transport of people)
No. | Main assemblies | Highest grade | Appendix |
1 | Cabin, chassis, relevant assemblies, paintwork, welding work of cabin and chassis | 22.5 |
|
1.1 | Cabin, chassis and relevant assemblies | 17.0 | Appendix 1.1 |
1.2 | Paintwork and welding work of cabin and chassis | 5.5 | Appendix 1.2 |
2 | Engine – Clutch - Gearbox | 24.5 |
|
2.1 | Engine | 18 | Appendix 2.1 |
2.2 | Clutch | 2.0 | Appendix 2.2 |
2.3 | Gearbox | 4.5 | Appendix 2.3 |
3 | Transmission system | 11.5 |
|
3.1 | Front axle | 3.0 | Appendix 3.1 |
3.2 | Rear axle | 4.5 | Appendix 3.2 |
3.3 | Propeller shaft assembly | 1.5 | Appendix 3.3 |
3.4 | Inner tube, tire, rim | 2.5 | Appendix 3.4 |
4 | Braking system | 2.5 | Appendix 4 |
5 | Suspension system | 3.0 | Appendix 5 |
6 | Steering system | 3.5 | Appendix 6 |
7 | Electrical system | 4.0 | Appendix 7 |
8 | Interiors | 5.0 | Appendix 8 |
9 | Assembly process | 2.5 | Appendix 9 |
10 | Special equipment | 21.0 | Varying |
Total | 100 |
|
APPENDIX 1.1
MAIN COMPONENTS OF THE CABIN, CHASSIS AND RELEVANT ASSEMBLIES
No. | Name | Unit | Quantity in 1 car | Grade |
1 | Chassis | pcs | 1 | 5.0 |
2 | Cabin |
|
| 5.5 |
3 | Front bumper | pcs | 1 | 0.5 |
4 | Rear bumper | pcs | 1 | 0.3 |
5 | Head assembly | pcs | 1 | 1.3 |
6 | Tail assembly | pcs | 1 | 1.0 |
7 | Roof | pcs | 1 | 1.0 |
8 | Glasses | set/vehicle | varying | 2.0 |
9 | Other components |
|
| 0.4 |
Total | 17.0 |
APPENDIX 1.2
PAINTWORK AND WELDING WORK OF CABIN AND CHASSIS
No. | Name | Unit | Quantity in 1 car | Grade |
1 | Paintwork of the cabin, chassis and relevant assemblies |
|
| 3.0 |
2 | Welding of the cabin, chassis and relevant assemblies |
|
| 2.5 |
Total |
|
|
| 5.5 |
APPENDIX 2.1
MAIN COMPONENTS OF THE ENGINE
No. | Name | Unit | Quantity in 1 car | Grade |
1 | Engine block, head cover and crankcase | set/vehicle | 1 | 3.5 |
2 | Piston - cylinder | set | 1 | 2.5 |
3 | Crankshaft, cranks and gears | set/vehicle | 1 | 2.0 |
4 | Cooling system (water pump, oil filter, pipes) | set/vehicle | 1 | 2.5 |
5 | Lubricating system (oil pump, oil filter, pipes) | set/vehicle | 1 | 2.0 |
6 | Valve timing system (Cam shaft, cams, pushrods, valves) | set/vehicle | 1 | 2.0 |
7
| Fuel system Petrol engine: carburetor, fuel pump, igniter, spark plug, filter Diesel engine: manual pump, high-pressure pump | set/vehicle | 1 | 3.0 |
8 | Catalytic converter and support | set/vehicle | 1 | 0.1 |
9 | Exhaust pipe, muffler | set/vehicle | 1 | 0.1 |
10 | Fuel tank | set/vehicle | 1 | 0.1 |
11 | Other components |
|
| 0.2 |
Total | 18.0 |
APPENDIX 2.2
MAIN COMPONENTS OF CLUTCH
No. | Name | Unit | Quantity in 1 car | Grade |
1 | Friction disc | set/vehicle | 1 | 0.5 |
2 | Plain plate, springs, rivets | set/vehicle | 1 | 0.5 |
3 | Clutch transmission | pcs | 1 | 0.5 |
4 | Other components |
|
| 0.5 |
Total | 2.0 |
APPENDIX 2.3
MAIN COMPONENTS OF GEARBOX ASSEMBLY
No. | Name | Unit | Quantity in 1 car | Grade |
1 | Gearbox cover | pcs | 1 | 1.50 |
2 | Gears, ball bearings, synchronizer | set/vehicle | 1 | 2.0 |
3 | Transmission control assembly | set/vehicle | 1 | 0.75 |
4 | Other components |
|
| 0.25 |
Total | 3.0 |
APPENDIX 3.1
MAIN COMPONENTS OF FRONT AXLE ASSEMBLY
No. | Name | Unit | Quantity in 1 car | Grade |
1 | Front axle | set | 1 | 2.25 |
2 | Front brake hubs (left/right) | set | 2 | 0.5 |
3 | Other components |
|
| 0.25 |
Total | 3.0 |
APPENDIX 3.2
MAIN COMPONENTS OF REAR AXLE ASSEMBLY
No. | Name | Unit | Quantity in 1 car | Grade |
1 | Rear axle housing | set | 1 | 1.5 |
2 | Drivetrain, differential | set | 1 | 1.5 |
3 | Side shaft | set | 1 | 1.0 |
4 | Rear brake hubs (left/right) | set | 2 | 0.4 |
5 | Other components |
|
| 0.1 |
Total | 4.5 |
APPENDIX 3.3
MAIN COMPONENTS OF PROPELLER SHAFT ASSEMBLY
No. | Name | Unit | Quantity in 1 car | Grade |
1 | Front propeller shaft | set | 1 | 0.4 |
2 | Journal | set | 1 | 0.4 |
3 | Rear propeller shaft | set | 1 | 0.5 |
4 | Bearing shafts | set | 1 | 0.1 |
5 | Other components |
|
| 0.1 |
Total | 1.5 |
APPENDIX 3.4
MAIN COMPONENTS OF TIRES, INNER TUBES, RIMS
No. | Name | Unit | Quantity in 1 car | Grade |
1 | Rims and beadlocks | set | Varying | 1.0 |
2 | Inner tube, tire, rim tapes | set | Varying | 1.0 |
3 | Other components |
|
| 0.5 |
Total | 2.5 |
APPENDIX 4
MAIN COMPONENTS OF BRAKING SYSTEM
No. | Name | Unit | Quantity in 1 car | Grade |
1 | Air compressor | pcs | 1 | 0.4 |
2 | Brake chamber (or hydraulic cylinder) | pcs | 4 | 0.5 |
3 | Air tank | pcs | 1 | 0.4 |
4 | Pipes and valves | set | 1 | 0.4 |
5 | Brake pedal | pcs | 1 | 0.1 |
6 | Brake pads and brake shoes | set | 4 | 0.3 |
7 | Handbrake | pcs | 1 | 0.2 |
8 | Other components |
|
| 0.2 |
Total | 2.5 |
APPENDIX 5
MAIN COMPONENTS OF SUSPENSION SYSTEM
No. | Name | Unit | Quantity in 1 car | Grade |
1 | Leaf springs (main/auxiliary/front/rear) | Set/pcs | 4 | 1.5 |
2 | Spring eye | pcs | 8 | 0.1 |
3 | Spring hanger | pcs | 4 | 0.1 |
4 | Spring bolt | pcs | 4 | 0.1 |
5 | Spring shackle | pcs | 4 | 0.1 |
6 | Shock absorber | pcs | 4 | 0.8 |
7 | Shock absorber support | pcs | 4 | 0.1 |
8 | Other components |
|
| 0.2 |
Total | 3.0 |
APPENDIX 6
MAIN COMPONENTS OF STEERING SYSTEM
No. | Name | Unit | Quantity in 1 car | Grade |
1 | Steering wheel | pcs | 1 | 0.2 |
2 | Steering column | pcs | 1 | 1.0 |
3 | Steering gear, including steering assist system (if any) | pcs | 1 | 1.5 |
4 | Pitman arm | pcs | 1 | 0.2 |
5 | Drag link | set | 1 | 0.1 |
6 | Drag link support | set | 1 | 0.1 |
7 | Steering arms and rods | set | 1 | 0.2 |
8 | Other components |
|
| 0.2 |
Total | 3.5 |
APPENDIX 7
MAIN COMPONENTS OF ELECTRICAL SYSTEM
No. | Name | Unit | Quantity in 1 car | Grade |
1 | Battery | pcs | 2 | 0.2 |
2 | Electrical wires | set/vehicle | 1 | 0.25 |
3 | Low beam and high beam lights | Set/pcs | 2 | 0.5 |
4 | Tail lights | Set/pcs | 2 | 0.25 |
5 | Turn signals | Set/pcs | 4 | 0.15 |
6 | Interior lights | Set/pcs | Varying | 0.25 |
7 | Stop button | pcs | Varying | 0.10 |
8 | Wiper | Set/pcs | 2 | 0.50 |
9 | Electric clock | pcs | Varying | 0.10 |
10 | Generator and electric starter | set | 1 | 0.50 |
11 | Meters | set/vehicle | Varying | 1.00 |
12 | Other components |
|
| 0.20 |
Total | 4.00 |
APPENDIX 8
MAIN COMPONENTS OF INTERIORS
No. | Name | Unit | Quantity in 1 car | Grade |
1 | Window frames | set | Varying | 0.2 |
2 | Window glasses | set | Varying | 0.4 |
3 | Glass run channels | set | Varying | 0.1 |
4 | Driver side window glass | pcs | 1 | 0.2 |
5 | Driver glass run channel | pcs | 1 | 0.2 |
6 | Front glass run channel | pcs | 1 | 0.2 |
7 | Windshield | pcs | 1 | 1.0 |
8 | Rear window | pcs | 1 | 0.4 |
9 | Rear glass run channel | pcs | 1 | 0.2 |
10 11 | Mirrors Interior lining materials + edges | set/vehicle set/vehicle | 1 1 | 0.2 0.5 |
12 | Noise isolating and anti-vibration materials | set/vehicle | 1 | 0.1 |
13 | Handles and stands | set/vehicle | 1 | 0.1 |
14 | Automatic power door locks | set | Varying | 0.2 |
15 | Radio cassette + speakers | set/vehicle | Varying | 0.3 |
16 | Dashboard | set/vehicle | Varying | 0.3 |
17 | Driver’s seat | pcs | 1 | 0.2 |
18 | Other components |
|
| 0.2 |
Total | 5.0 |
APPENDIX 9
ASSEMBLY PROCESS
No. | Name | Unit | Quantity in 1 car | Grade |
1 | Assembly process |
|
| 2.5 |
| Total |
|
| 2.5 |
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